As power plants face increasing challenges related to efficiency, equipment reliability, energy costs, and the risk of unexpected forced outages, the ability to detect issues early and operate with stable, predictable performance has become more crucial than ever.
To support the industry, SCGC is presenting two core technology solutions at Boiler World SEA 2025: 1) DRS by REPCO NEX — Digital Reliability Solutions for Power Plants and Industrial Operations; 2) emisspro® — Advanced Thermal Efficiency Coating for Boilers
Smart Power Plants by DRS by REPCO NEX — Preventing Forced Outages Through Data and AI
Power plants worldwide experience unexpected failures in Boilers, Turbines, and Balance of Plant equipment, leading to costly forced outages. DRS by REPCO NEX addresses this challenge with predictive, data-driven technologies.
Key Technologies: 1) Boiler Inspection Robot: Captures 100x more data and reduces outage inspection time by >50% 2) Boiler Digital Twin: Virtual replica with high-accuracy tube life estimation 3) AI Predictive Analytics: Detects anomalies in Boilers and Turbines before failures occur.
Business Outcomes: 1) Boiler outage time reduced by >50%, directly increasing plant revenue. 2) Tube life extended through accurate forecasting and optimized operation. 3) Forced shutdowns prevented by early detection of turbine and boiler anomalies. 4) Turnaround period extended by more than 50% — from 6 years to 9 years or longer — reducing maintenance frequency, lowering costs, and maximizing equipment availability.
Smart Manufacturing — Real-time Visibility and AI-Driven Operations:
Smart Manufacturing — Real-time Visibility and AI-Driven Operations: 1) Factory Health Intelligence: Real-time equipment insights and alerts 2) AI-Driven Decision Making: Predictive and prescriptive recommendations 3) Smart Workforce: Culture transformation for faster, accountable responses 4) Scalable System: Expandable from individual lines to full plants
Business Outcomes of Beverage Manufacturer: 1) > 5% OEE Increase: From faster detection & response 2) Faster Operator Response: Real-time alerts with right mindset 3) Ready to Scale: From one line to full plants
emisspro® — Thermal Coating for Higher Heat Absorption and Lower Emissions
emisspro® T Series 1) Increase Heat Absorption & Reduce Fuel Consumption 2) Reduces Greenhouse Gases Emission up to 3,000T/yr 3) Protect Metal tubes from oxidation and corrosion at high temperature
emisspro® I Series 1) Reduces heat loss and energy cost 2) Reduces CO2 emission up to 50% compare to traditional insulation 3) Prevents corrosion under insulation (CUI)
Meet DRS by REPCO NEX, and emisspro® at Boiler World SEA 2025 | 19–21 November 2025 | Hall 6, IMPACT Muang Thong Thani, Thailand For More Information: www.repconexis.com and www.texplore.co.th
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